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Upcycling Waste Polycarbonate into N,N’-Diphenylethylurea: A Hands-On Experiment for Undergraduate Chemistry Laboratories

Upcycling Waste Polycarbonate into N,N’-Diphenylethylurea: A Hands-On Experiment for Undergraduate Chemistry Laboratories
Learning Objets
Summary
Full citation: Chowdhary, S., Kumar, N., Henry, N., Roussel, P., Demertzis, K., Singh, S., & Kumar, V. (2025). "Upcycling Waste Polycarbonate into N,N’-Diphenylethylurea: A Hands-On Experiment for Undergraduate Chemistry Laboratories." Journal of Chemical Education. https://doi.org/10.1021/acs.jchemed.4c01130.

The urgent challenge of climate change drives the need for sustainable and environmentally friendly practices, such as recycling, upcycling, and sustainable chemistry. Despite their importance, these practices are rarely integrated into undergraduate chemistry laboratories. Here, we describe a hands-on approach suitable for a second-semester organic chemistry lab that incorporates waste management principles, guiding students to recognize the value of repurposing chemical waste. The precursors for this experiment are discarded CDs and DVDs, which are readily available in most households. This not only helps reduce waste but also demonstrates how everyday materials can be transformed into high-value chemicals (HVCs). In this lab, students extract a carbonyl group from old CDs and DVDs, using a process called “carbonyl harvesting,” to show how waste can be turned into valuable materials. The recycled bisphenol A (BPA) is monitored using thin layer chromatography (TLC) and collected separately, while the N,N’-diphenylethylurea is purified by simple filtration and characterized using 1H, 13C NMR, IR, XRD, and melting point analysis. This approach not only reinforces fundamental organic lab techniques but also provides hands-on training in sustainability lab practices, showing students how to integrate waste management, resource recovery, and sustainability into their experimental work. Its versatility allows it to be integrated into chemical engineering, general chemistry, and biotechnology curricula. It serves as a valuable learning tool by demonstrating sustainable process design, functional group preservation, and selective chemical transformations.

This journal article is Open Access.
Learning Goals/Student Objectives
Shows students how to recognize the value of transforming everyday materials into high value chemicals and demonstrates sustainable process design
Object Type
Laboratory experiment
Journal articles
Audience
Introductory Undergraduate
Common pedagogies covered
Hands-on learning
Green Chemistry Principles
Waste Prevention
U.N. Sustainable Development Goals (SDGs)
Responsible Consumption and Production
Safety Precautions, Hazards, and Risk Assessment
All experiments are to be conducted in an efficient fume hood, with students wearing safety goggles, gloves, and appropriate protective clothing.

Proper disposal of all chemicals in designated waste containers is essential.

Methanol, ethanol, and 2-propanol (IPA) are flammable and harmful if inhaled, causing eye irritation.
Acetonitrile is flammable and harmful if swallowed, in contact with skin, or inhaled and can also cause eye irritation. Phenylethylamine is a skin irritant.

Microwave vessels must be capped and sealed according to the reactor instructions.

BPA, which is often coextracted in this process, poses health risks and should be handled with strict safety protocols. Direct skin contact and inhalation must be avoided, and appropriate protective equipment, such as gloves, lab coats, and eye protection, should be worn when working with BPA. Handle BPA in a well-ventilated area, such as a fume hood, to minimize inhalation risks. Use only the amount of BPA needed for the procedure to limit the potential exposure. In the case of a spill, contain it immediately using suitable absorbent materials and dispose of it as hazardous waste, keeping contaminated items separate to avoid harming the environment.

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